Test Material Preparation and Submission

This guideline is prepared to help you understand the importance of proper "sample preparation" for the different tests performed for the biological evaluation of materials.

It must be noted that testing is to be performed on the final product, or on representative samples taken from the final product or from materials processed in the same manner as the final product.

Submitting proper samples will go a long way in ensuring that you get the proper test reports in time.

We strongly advise you to visit us and discuss your testing requirements and get first hand information on the sample requirements for the selected tests; especially if you plan to submit the test reports to any regulatory agency.

GENERAL INFORMATION:

We conduct tests on the samples submitted by you and the test results provide results for the test samples only. We do not certify your batch or product quality.

Our test reports will specify the test material/sample code as mentioned by you in the test request forms. Kindly ensure that you have specified the proper sample code that will reflect your end use. If you are submitting the test reports to a regulatory agency, ensure that the test sample codes will provide unambiguous traceability to your material/product. We will not accept requests for change of test sample codes or other details such as name of company etc. on the test report after testing.

General Guidelines:

Dos

1. Contact the lab and understand the specific requirements beforehand
2. Follow the specific instructions on each test request form
3. Submit samples in separately marked packets for different tests
4. When replicates are required, pack the samples in separate individual packets
5. Label the packets correctly
6. Indicate the sterilization status- whether sterile and method of sterilization
7. Indicate clearly, special storage conditions if any for your sample
8. Do indicate shelf life of samples when the sample is unstable or has a limited shelf life only
9. Do submit appropriate CONTROL samples, if required as part of the study/test.
10. If test materials are to be archived then a special request need to be given. Test materials will be archived for a maximum of 3 years.

Don'ts

1. Do not submit samples with hazardous / infectious/ radioactive content.
2. Don't have sharp and pointed edges for your samples. Remove any burrs or sharp edges from the sample pieces.
3. Don't submit samples before prior intimation to the customer service cell, either by post or in person.
4. Don't mix samples for different tests together. Pack the samples for different tests separately.
5. Do not use staplers or pins on sterile packets. If sending by post/courier, ensure that there is no damage due to stapling by the courier agency.

Test Material Preparation

IN VITROCYTOTOXICITY (ISO 10993)

Direct / Indirect Contact

Shape and Size - Test material must have a flat surface & with one side having a surface area of approx 0.1 cm2/ 0.3cm2

OR

Test material with 4mm diameter disc

Quantity - 6 numbers of the material in any of the above specification - individually packed and in sterile form.

Test on Extract

Kindly specify the total surface area and weight of the sample in this case. Please stick on to any of the following specifications as per the thickness & nature of your test material.

Thickness < 0.5mm
Total surface area = 6 cm2
Thickness is < 0.5 ≤ 1mm
Total surface area = 3 cm2
Thickness < 1.0mm
Total surface area = 3 cm2
Thickness < 1mm
Total surface area = 1.25 cm2
0.2 g of powder or irregular solid materials
0.1 g of porous low density materials.

IRRITATION /ACUTE SYSTEMIC TOXICITY/ GENOTOXICITY (ISO 10993)

What is the thickness (T) of your material?

Based on the thickness please select the option that suits your material from below

T<0.5 mm
Film, sheet, tubing wall
T=0.5 to 1mm
Tubing wall, slab, small moulded items
T >1 mm
Large moulded items
T >1 mm
Elastomeric closures
Irregularly shaped solid devices
Powder, pellets, foam, nonabsorbent moulded items
• 20 strips with the below dimensions in one packet
• Such 4 packets 4.gif
• 20 strips with the below dimensions in one packet
• Such 4 packets 4.gif
• 20 strips with the below dimensions in one packet
• Such 4 packets 4.gif
• 5 strips with the below dimensions in one packet
• Such 4 packets 5.gif
• 2g in one packets
• Such 8 packets

SENSITIZATION

What is the thickness (T) of your material?

Based on the thickness please select the option that suits your material from below

T<0.5 mm
Film, sheet, tubing wall
T=0.5 to 1mm
Tubing wall, slab, small moulded items
T >1 mm
Large moulded items
T >1 mm
Elastomeric closures
Irregularly shaped solid devices
Powder, pellets, foam, nonabsorbent moulded items
T< 0.5 cm
Materials to be tested without modification, Solid material
• 20 strips with the below dimensions in one packet
• Such 22 packets 4.gif
• 20 strips with the below dimensions in one packet
• Such 22 packets 4.gif
• 20 strips with the below dimensions in one packet
• Such 22 packets 4.gif
• 5 strips with the below dimensions in one packet
• Such 22 packets 5.gif
• 2g in one packets
• Such 44 packets
• 10 strips with the below dimensions in one packet
• Such 11 packets 6.gif

PYROGEN

T<0.5 mm
Film, sheet, tubing wall
T=0.5 to 1mm
Tubing wall, slab, small moulded items
T >1 mm
Large moulded items
T >1 mm
Elastomeric closures
Irregularly shaped solid devices
Powder, pellets, foam, nonabsorbent moulded items
Membranes
Irregularly shaped porous devices
• 3 strips with the below dimensions in one packet
• Such 20 packets 1.gif
• 3 strips with the below dimensions in one packet
• Such 20 packets 2.gif
• 3 strips with the below dimensions in one packet
• Such 20 packets 2.gif
• 5 strips with the below dimensions in one packet
• Such 22 packets 3.gif
• 2g in one packets
• Such 40 packets
• 2g in one packets
• Such 20 packets

IMPLANTATION (ISO 10993)

Implantation in muscle Implantation in subcutaneous tissue Implantation in bone
1 mm width x 10mm length (rounded edges and the ends finished to full radius)
7.gif
10mm to 12mm in diameter x 0.3mm to 1mm thickness

OR

1.5mm diameter x 5mm length smooth radius ends
8.gif

OR

9.gif
Cylindrical implants 2mm diameter X 6 mm in length

OR

2mm to 4.5 mm orthopaedic bone screw type implants
10.gif

OR

11.gif

HEMOLYTIC PROPERTY

Film, sheet, tubing wall Powders / Irregular shaped Materials
• 10 strips with the below dimensions per packet
• Such 6 packets

AND

• 7 strips with the below dimensions per packet
• Such 6 packets
12.gif
• 2g per packet
• 6 packets

AND

• 1.4g per packet
• 6 packets